Amorphous Nickel Spraying Powder NanoX of HV700-900, 1000℃ Erosion Resist
Better than Hastelloy, Inconel, Stellite
1. Amorphous Nickel Spraying Powder of HV700-900, 1000℃ Better Erosion Resist than Hastelloy, Inconel, Stellite Description
AMTmetalTech patent Gas Atomized Powder NanoX and NanoY are Nickel Self-fluxing Alloy improved from Hastelloy. Both are of uniform Amorphous+Nanocrystalline microstructure, with sizes 8-25, 15-45, 2-10, 25-90um etc. Fine powder can be for Tube Inside ID coating and the finish is very smooth. After metal thermal spraying in some lower heat input than Tungsten Carbide powder and with rapid cooling, the Coating can achieve higher Amorphous rate than in the powder. The NanoX coating can have porosity lower than 0.1%, deposition rate about 50% and the coating of thickness over 50um can be no need sealing and very economic for replace chrome plating. The NanoY coating can have porosity about 1% and the deposition rate about 70%.
NanoX and NanoY Powder Sizes Choice:
1.1 Size 8-25um is for various Guns of Axial or Center Direction powder feeding.
1.2 Size 15-45um is for various Guns of Radial or Vertical Direction powder feeding.
1.3 Size 2-10um is for Guns of Inside Diameter ID under 80mm tube inside coating.
1.4 Size 25-90um is for Plasma or Detonation Spraying.
2. Amorphous Nickel Spraying Powder of HV700-900, 1000℃ Better Erosion Resist than Hastelloy, Inconel, Stellite Properties
2.1 better corrosion resist than Hastelloy C276 or Inconel625 and Stellite6 or 12, can resist pure Acid or pure Alkali.
2.2 high hardness HV700-900 and have very good Erosion resist.
2.3 can resist high temperature up to 1000℃.
2.4 good bonding strength.
2.5 can be used for HVAF or HVOF thermal spraying, Plasma or Detonation Spraying, act as Bond Coat or Tube Inside ID coating.
Nano Y， Nano X
For further increase the abrasion or wear resistance, NanoYW=NanoY+15% （WC/10Co/4Cr）, NanoXW=NanoX+15%（WC/10Co/4Cr）
Thermal Spraying Process Suggestions:
A1 Choose suitable parameters by trial specimens before the salt fog test formal specimen. The microstructure of the trial specimens has to have the uniform lamina without big round particles and oxidizing. The hardness of the trial specimens has to be not too high.
A2 Use pressure air 50mm top from the coating for quick cooling out of the nozzles front and back of the spraying gun during spraying as above picture.
A3 Choose Short Barrel. Short Spraying Distance. Low Flame Temperature. Keep the base metal temperature under 100℃. Each pass thickness under 8um. When act as bond coat, the follow-up coating need quick cooling. Grinding or polishing the specimen to be metallic shiny before erosion or abrasion test.
3. Amorphous Nickel Spraying Powder of HV700-900, 1000℃ Better Erosion Resist than Hastelloy, Inconel, Stellite Applications
HVOF Spraying Screw Rotors High Temperature Abrasion Chemical Tube HVAF Spraying Valve Balls
800-1000℃ Abrasion Resist Chemical Stirrer Thermal Spraying Pulp Rolls Thermal Spraying Pistons
AMTmetalTech Patent powder NanoX is suitable for the Severe Erosion, High Cavitation, High Abrasion or Wear, High Temperature Resist Sucker Rods, Screw Rotors, Cylinders, Valves, Drive Pipes, Pulp Rolls, Pistons, Hydro Turbine Blades, Seawater Erosion and replace chrome plating much longer life than Hastelloy / Inconel / Stellite etc.
4. Amorphous Nickel Spraying Powder of HV700-900, 1000℃ Better Erosion Resist than Hastelloy, Inconel, Stellite Packaging
The standard packaging is by vacuum bag per 5 or 10 kg. We can do according to the customer requirements for packaging.
5. AMTmetalTech Nano Spraying Powder Size Suggestion for Guns
AMTmetalTech Nano Spraying Powder Size Suggestion for Guns
Nano Powder Size
Suitable Spraying Guns
Nano Powder Competitors
No Other Superfine Metal Powder
AK-ID HVAF, NanoHVOF, ID-NOVA/HVOF etc.
No Other Fine Amorphous Powder
OD-HVAF, Top Layer or Bond Coat
Kermetico, UniqueCoat etc.
OD-HVOF, Top Layer or Bond Coat
DJ2700, GTV-K2, JetKote etc.
JP5000/8000, CastoJet, SUPERCote etc.
Liquidmetal, Nanosteel, No other Nickel Amorphous Spraying Powder in the world
OD-Detonation Spraying, Plasma Spraying, Top Layer or Bond Coat
D-Gun, Plasma etc.
Please send us email to export@AMTmetalTech.com about Nickel Amorphous HVAF or HVOF Tube Inside ID Spraying Fine Atomized Powder Better Corrosion risist than Hastelloy C276 / Inconel In625 / Stellite of severe Erosion, Cavitation, high temperature Abrasion resist; Duplex Stainless Steel Powder for Binder Jet Printing / Speed Laser / PTA cladding / Plasma weld overlaying Replacing Chrome Plating for Coated Cylinders / Pistons / Roller / Screw Rotors / Valve / Stirrer Blade / Hydro Turbine Runner; Tungsten Carbide Hardmetal Cemented Clad Mud Pump Liner / Pipe / Sleeve / Glass Mold and Super Wear Plate; PDC Diffusion Bonding, Diamond Bearing etc.